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MCManufacture Contracting

Low volume & prototype

Small-Batch Welded Assemblies

Welded assemblies at low volume are built around fixturing and sequence. Frames, skids, guards and weldments can be produced accurately in small numbers, but only if the drawing tells the fabricator which dimensions must hold after welding.

When this applies

  • Frames, bases, skids, guards and brackets
  • One to a few dozen assemblies
  • Structures combining cut, formed and machined parts
  • Equipment built to suit a specific installation

Say which dimensions matter after welding

Heat moves metal. A drawing that tolerances everything equally forces the fabricator to guess, and usually to add cost as insurance. Identify the mounting-hole pattern, the flatness of a mating face or the overall length that must hold, and allow the rest to be nominal.

  • Critical post-weld dimensions and datums
  • Faces machined after welding
  • Flatness requirements and how they are checked
  • Whether stress relief is required

Weld specification

State weld sizes, types and locations rather than leaving them to interpretation. Say whether welds must be continuous or stitched, whether they must be ground flush, and whether any inspection beyond visual is required.

Fixturing and repeat orders

Fixtures built for the first batch make the second cheaper and more consistent. Ask whether fixturing is included in the price, who owns it and whether it is retained for reorders.

RFQ checklist

Include these in your request and suppliers can quote without a round of questions.

  • Assembly drawing plus part drawings or models
  • Material grades and section sizes
  • Weld symbols, sizes and inspection requirements
  • Critical post-weld dimensions
  • Finish, quantity and delivery location
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